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Vaanik Controls

  •  OUR PRODUCTS

PLC Based Control Panels

 Smart. Reliable. Engineered for Industrial Performance.

Our PLC Based Control Panels are engineered to deliver intelligent automation and precise process control across a wide range of industrial applications. Designed and assembled with Siemens PLCs and reputed industrial-grade components, these panels ensure reliable performance, ease of maintenance, and seamless integration with plant automation systems.

Product Overview 

A PLC Control Panel acts as the brain of your automation system — monitoring inputs, executing logic, and controlling outputs with real-time accuracy. Our panels are custom-built to suit your machine or process, ensuring optimized control, enhanced safety, and long service life under demanding industrial environments.

 Key Features

High-Performance PLCs: Integrated with Siemens, Mitsubishi Electric PLCs forstable and scalable control.
Custom-Built ​Architecture: Tailored hardware and I/O configuration as per your ​application and control logic. ​ ​
User-Friendly Operation: Optional HMI or SCADA ​interface for realtime data monitoring, control, ​and diagnostics. ​
Reliable Electrical Design: Professionally wired with ferruled terminations, labelled circuits, and ​quality switch gear.
Safety & Protection: Includes necessary interlocks, overload ​protections, and emergency ​safety provisions.

High-quality:
​wiring and component layout ​adhering to IEC standards. ​

Network Communication: Supports Ethernet, Profibus, Profinet, and Modbus protocols for easy connectivity.

 Applications

   Automotive and Component Manufacturing Lines

  Paint Shops and Conveyor Controls

  Process and Utility Automation Systems

   Water Treatment Plants and Pump Stations

    Packaging and Material Handling Equipment

  Special Purpose Machines (SPMs)

Documentation & Standards

Each panel is supplied with:
Electrical Schematics ​(Designed using WSCAD)
Cable Schedule and Terminal ​Details
Panel GA and Wiring Diagrams
Functional Logic Descriptions
FAT / SAT Reports and Test Certificates

   All panels are built as per IS / IEC standards, ensuring safety, performance, and maintainability.

Why Choose Us

 Over 10 Years of Experience in Automation and Control Panel Design

Proven track record with leading industries.

  Dedicated team trained in Siemens TIA Portal, Step 7, and WinCC environments.

 Onsite installation, commissioning, and service support across India

  Customized solutions designed for scalability and future expansion

Design, Manufacturing and Integration of MCC, iMCC & PCC Panels

 Power Distribution Engineered for Performance and Reliability.

 We specialize in the design, manufacturing, and integration of **Motor Control Centers (MCC)**, **Intelligent MCCs (iMCC)**, and **Power Control Centers (PCC)** tailored to meet the demanding needs of industrial automation and power distribution systems. Our panels are built using top-quality components, precision wiring, and international safety standards — ensuring efficient control, energy monitoring, and reliable operation across varied applications.

 Key Features

Modular and Compartmentalized ​Design: Ensures easy maintenance and safe operation.
​
High Fault-Level Withstand Capacity: ​Designed as per system ​short-circuit ratings​
Intelligent MCC (iMCC): Integrated with PLCs or ​SmartRelays for motor protection, diagnostics, and communication via ​Profibus/Profinet/
​Modbus.
Busbar System: ​Fully insulated, electrical grade busbars designed ​asper IEC 61439 standards.
Safety & Protection: ​Overload, shortcircuit, and earth fault protection with ​mechanical interlocks and ​IP rated enclosures.
Power Control Center (PCC): ​Designed for main incomer ​and feeder sections with ​metering, protection, and ​load management features.
Energy Monitoring: Integration with energy ​meters and SCADA systems ​for real-time data visibility. 

Design & Engineering Capabilities 

Detailed electrical design using WSCAD and AutoCAD

Load calculation, busbar sizing, and thermal management ​design

Component selection and panel layout optimization

Interfacing with PLC / SCADA systems for intelligent control

Factory Acceptance Test (FAT) and Site Acceptance Test (SAT) ​documentation

Documentation & 
​Standards 

All panels are designed and manufactured in compliance with IEC 61439, IS 8623, and relevant industry norms. Each project includes:

  • General Arrangement (GA) Drawings
  •  SLD, Control & Power Wiring Diagrams
  •  Cable Schedules and Bill of Material (BOM)
  • Test Certificates and Inspection Reports
  •  Operation & Maintenance Manuals

SCADA and HMI Control panels

  Monitor. Control. Analyze — From a Single Platform.

Our SCADA Systems are designed to deliver seamless plant monitoring, control, and data acquisition for modern industries. Built using reliable platforms like Siemens WinCC, TIA Portal, and Ignition, our solutions combine high performance with user-friendly interfaces and advanced reporting capabilities to help industries achieve world-class automation standards.

Product Overview 

A SCADA (Supervisory Control and Data Acquisition) system forms the core of process visualization and control. It allows operators to monitor equipment, processes, and utilities in real time — enhancing operational efficiency, minimizing downtime, and ensuring compliance with industry regulations.

 Key Features

21 CFR Part 11 Compliant: ​Ensures traceability, audit trails, and secure user access for regulated ​industries.
High Performance Graphics: Realistic animations for process lines, machines, and instruments designed ​to world class ​visualization standards.
Data Logging and Historian: Longterm data storage for analysis, trending, and ​performance evaluation

Real Time Alarms and Notifications: Instant alerts for deviations, faults, and performance issues.
Multi Level User Security: Rolebased access with ​password protection and ​event logging.
Remote Access: ​Secure connectivity ​for monitoring and ​control from authorized ​devices.

 Applications

  Process Plants (Chemical, Food, Pharma, Water Treatment)

    Utilities and Energy Management Systems

  Batch Process Automation

  Automotive Assembly and Paint Shops

 Why Choose Us

  Expertise in Siemens WinCC, TIA Portal etc.

  Experience in designing 21 CFR Part 11 compliant systems for regulated industries

  Comprehensive reporting and data logging solutions with automated PDF generation

 Custom built graphics and process animations as per international visualization standards

 End-to-end services including design, development, commissioning, and remote support

 Our Services

Service Overview

Our automation software development services encompass the complete lifecycle — from control logic design to commissioning and validation. We ensure efficient, safe, and maintainable automation solutions for new systems, as well as upgrades and retrofits of existing plants.

Core 
​Capabilities 

PLC Programming: Expertise in Siemens TIA Portal,Step 7, Allen Bradley RSLogix, and Delta DVP ​series.
HMI / SCADA Development: Designing user-friendly and information rich interfaces using Siemens WinCC, Ignition, and Wonderware platforms.
AC, DC and servo drive system with applications.
Preferably used controllers are Siemens, ​Mitsubishi, Allen-bradlley.
Batchwise or periodic reports, MIS report generation solutions, with 21 CFR compliant.
Integration of third party devices with automation system over communication networks like Profinet, ​Profibus, Modbus, TCP/IP, etc.
Plant digitalization, IlOT, Industry 4.0, fraceability ​and MES solutions.

 Industries Served

  Automotive and Component Manufacturing

  Utility and Power Management Systems

  Process Plants (Chemical, Pharma, Food, Water Treatment)

  Special Purpose Machines (SPMs)

  Machine Builders and OEMs

  Paint Shops and Conveyor Automation

 Key Features

PLC, HMI, and SCADA ​project backups
Functional Logic Description (FLD) and I/O ​list
Network and communication topology ​diagram
 FAT and SAT documentation with ​validation reports
Operation and ​maintenance manuals​

 Why Choose Us 

  Highly skilled team with strong domain knowledge in industrial automation

 Proven track record with Siemens platforms and industrial communication systems

Over a decade of experience in PLC, HMI, and SCADA programming and commissioning

Focus on reliability, documentation, and after-sales technical support

 Customized solutions designed for scalability and future expansion

 Brother Label Printers

 PT-E850TKW Ferrule cum label Printer
PC + KEYBOARD Printer, Display on Keyboard, Adaptor (Included), TZE Tapes supported (From 6MM to 36MM) + ​Tubes (2.5mm to 6.5mm) + Half-Auto cut+ Li-Ion Battery (Optional) + Wi-Fi + 36 mm Black on white tape 1no & 100m one ink Ribbon included + Barcoding + P touch Editor Software + ​High Resolution Featuring Distributed Printing
 PTP900W  Industrial label Printer
PC Printer Only, No Display, Adaptor (Included), ​TZE-Tapes supported (From 6MM to 36MM) + ​HG Tape (From 6MM to 36MM) + Barcoding + P-touch Editor Software + Half-Cut -High Resolution.  Featuring Distributed Printing. + ​Battery (Optional) + Wi-Fi
 PT-D610BT Desktop Label Printer
Desktop, Battery (6 "AA)(Optional) + Adaptor (Included), TZE-Tapes supported (6MM to 24MM) + Barcoding + P-touch Editor Software + Color Display + Label Collection + Color Detection + ​BLUETOOTH (IOS & Andriod supported)
 PTE560B Handheld industrial Label Printer
Handheld, 7 lines Printing, Li-Ion + Adaptor (Included), TZE-Tapes supported (6MM, 9MM, 12MM, 18MM, 24MM) + Barcoding + P-Touch Editor Software + BLUETOOTH + half cut + PC Connectible Transfer and print from PC
 QL-800 High-speed, Professional Label Printer
PC Printer Only, Adaptor (Included) + Die-Cut Labels & Continuous type - DK Rolls upto 62MM + Barcoding + P-touch Editor Elite + 93 Label per min. + 3 colors (1 background with selected labels)
 PJ-722 Pocket-Jet A4 Thermal Printer
8PPM, Direct Thermal, 203*200 dpi resolution, USB 2.0 interface, Window/Mac/Linux supporting, Adaptor & Battery Connectivity (Optional)
 Tze Tapes (All sizes and colors)
Specifically designed for the P touch range of label printers, ​our laminated TZe tapes have been rigorously tested to stand up to even the most unforgiving conditions. With excellent resistance to water, abrasion, chemicals and temperature extremes, they’ll never ​let you down.help you create useful
 Stencil tapes   
Brother stencil tape is specifically designed to help you create useful ​stencils.  With a thermal sensitive layer that masks ink, etching chemicals or special fluids for direct part marking,  This tape enables you to create unique stencils than can be used to label components and parts.
Talk to Our Experts 

Need professional support for automation programming or plant commissioning? Our engineering team can design, develop, and deploy fully tested and validated automation systems tailored to your process.

Contact us to discuss your automation software development or commissioning needs.

Contact Us